Living in New Zealand, especially during the summer months, means being sun-smart is absolutely essential. I learned this the hard way after a few too many sunburns. Being bald, my head is particularly vulnerable, so a good sun hat is more than just a fashion accessory – it's a necessity. But finding one that actually fits my head, especially an XL size, has been a real challenge. I've spent countless hours searching for the right hat that offers both protection and comfort.
My search for the perfect sun hat started with a simple goal: find a reasonably priced hat with a medium to large brim for hiking. Sounds easy, right? Wrong! Most stores seem to cater to average head sizes, and finding anything larger than a standard size felt like searching for a needle in a haystack. I tried browsing through various shops, but the selection for XL sizes was always limited, or non-existent. It was frustrating, to say the least. I needed a hat that could withstand the harsh New Zealand sun during my outdoor adventures.
After much searching, I stumbled upon a few places that offered hope. One suggestion I found was to check out Hunting and Fishing stores. I went to my local store and was pleasantly surprised to find a decent selection of hats in various sizes. While not every style was available in XL, they had a few options that were worth considering. Flea markets were another unexpected source. I found that hat sellers at these markets often have a wider range of sizes and styles than mainstream stores. It's worth checking them out; you might just find a hidden gem!
Then, I remembered a recommendation I'd seen about custom-made hats. Someone mentioned Hills Hats. I decided to explore this option. While it's definitely more of an investment, the idea of a hat that fits perfectly was incredibly appealing. Knowing my husband has a 65cm head, I understood the need for a perfectly fitting hat. The experience was great, and the final product fit perfectly. This option, while more expensive, guarantees a comfortable and well-fitting sun hat, which is invaluable for long days outdoors.
I also tried a cap from Torpedo7. I bought the Ecopulse Nomad Sail Cap. It was labelled L/XL, and I found that it genuinely fit well. It's a good option for walks and everyday wear. It's lightweight and provides decent sun protection.

I also wanted a hat that was suitable for the colder months. I found this amazing Brown Bear Ear Hat Scarf Beanie. I was drawn to its unique design. It's super warm and comfortable, perfect for those chilly days. The magnetic buckle is a nice touch, and the ear protectors are a lifesaver in the wind. I usually wear size 58cm, and the 56-58cm size fit perfectly. It’s great for keeping my head warm during winter hikes. Wholecustomdesign also has a great selection of women's hats beanie that are really stylish.
Based on my experiences, here are a few tips that might help you in your own search for the perfect sun hat:
I really appreciate the quality and unique designs available at Wholecustomdesign. The Brown Bear Ear Hat Scarf Beanie is a testament to their commitment to providing both style and functionality. It's become my go-to hat for cold weather adventures. The magnetic buckle is a small detail that makes a big difference, and the ear protectors are incredibly effective. This brand provides the best options for women's hats beanie.